The integrated ultrasonic wire splicer features a precision motion system combining an air cylinder, stepping motor, and proportional valve. Equipped with a digital welder, it supports a wire cross-section range of 0.35 – 20 mm².
Wire Compatibility:
5 – 21 AWG wires
6 – 22 SWG wires
✓ Wide Welding Range Cross-section area 0.35 – 20 mm² (5 – 21 AWG / 6 – 22 SWG)
✓ High Welding Force Maximum force up to 150 kgf
✓ High Welding Power Output power up to 3000 W
✓ Advanced Control 7-inch HMI with fully numerical process control
✓ Extended Service Life Empty-welding prevention function protects the system for maximum longevity
The MC-HMS-X01 ultrasonic wire splicing machine is user-friendly, low-maintenance equipment with a compact structure and elegant appearance. Its motion system combines an air cylinder, stepping motor, and proportional valve, while the empty-welding prevention function effectively protects the welding horn from damage, extending its service life. Splicing parameters are monitored in real time throughout the welding process, effectively ensuring a high yield rate.
The ultrasonic metal splicing machine is designed for spot and strip welding of thin, conductive materials such as aluminum and copper. It is capable of welding dissimilar metals — and even tinned or oxidized wires can be welded with excellent results. The machine is widely used for spot, strip, and wire-to-wire welding in automotive appliances, electronic motors, electrical lead terminals, wire harnesses, and more.
Ultrasonic metal welding transmits high-frequency vibrations of tens of thousands of cycles per second to the surfaces of two metal workpieces under controlled pressure. The resulting surface friction creates fusion at the molecular layer between the metals, achieving a solid-state weld.
Advantages
Color Touch Screen — Intelligent Management
Motion System — Precise Welding Control
The ultrasonic wire harness welding machine features a full-color digital touchscreen panel for intuitive operation. Hierarchical user management ensures enhanced system security. With 50 preset parameter templates, the splicer accommodates various wire sizes to meet diverse joining requirements. Welding data is recorded in real time, facilitating subsequent analysis and quality traceability.
The ultrasonic wire splicer adopts a motion system combining an air cylinder, stepping motor, and proportional valve — delivering precise width control along with stable, accurate welding pressure. The process generates no heat and consumes less energy than resistance welding.
Application
The ultrasonic wire splicer is widely used across the automotive, electronics, motor, communication equipment, and machinery industries.
7mm² Wire Welding
13mm² Wire Welding
20mm² Wire Welding
Ultrasonic Wire Splicer — Integrated Type
Technical Data
Parameter
Specification
Model
MC‑HMS‑X01
Frequency
20 kHz
Maximum Power
3000 W
Maximum Weld Force
150 kgf
Cross‑Section Range
0.35 – 20 mm²
AWG Range
5 – 21 AWG
SWG Range
6 – 22 SWG
Voltage
110 / 220 VAC, 50/60 Hz
Digital Panel
7‑inch touch screen
Motion System
Air cylinder + stepping motor + proportional valve
Air Pressure
> 0.5 MPa
Parameter Templates
50 groups
Production Rate
Approx. 0.6 s/piece (depending on welding cross‑section)
