Ultrasonic Rotary Welding Machine

Turntable & Automation Configurations

• Eight-station indexing: the turntable carries eight tooling stations as standard, and welding continues at one station while others are loaded or emptied — that overlap is where the time saving comes from.
• Integrated auto-grabbing: the manipulator lifts the workpiece onto the tooling, so nobody has to fish thin, hot or awkward mouldings in and out by hand.
• Semi-automatic setup: the operator loads the part, the machine welds automatically, and the operator unloads it — the simplest way to start running the table with one person per cell.
• Robot-assisted setup: the operator loads, the machine welds, and a robot takes the finished part away; useful when unloading is the step holding the cycle back.
• Fully automatic setup: a robot loads, the machine welds and the robot unloads, so an automatic ultrasonic rotary welding machine can run a shift without an operator at the table.
• Choosing the setup: part geometry, cycle target, labour and budget decide it, and the same frame supports all three. As an ultrasonic plastic welding machine manufacturer, we set the station count, manipulator and tooling around your part.

Weld Control & Joint Consistency

A touchscreen HMI panel runs the cycle, showing and setting welding parameters in real time. Welding mode can be chosen as Time, Energy, Time+Energy or Ground Detect — ground detect is the usual choice when the joint has to collapse to a fixed depth, while energy mode suits parts where the melt must be dosed precisely. Trigger mode can be set to delay time or an external signal, so the head follows a robot or line controller rather than a foot switch. Amplitude and safety management sit in the same controller, so the parameters that shape a weld are set in one place instead of being spread across the cell.

Technical Specifications

Tooling & Optional Equipment

• Tooling built to your part: station fixtures are machined from your drawing, sample or 3D data, so each moulding locates the same way at every index and the joint position is set by the fixture, not by the operator.
• Tooling clamping: positive clamping at the weld station stops thin or flexible mouldings lifting as the horn descends.
• X/Y shifters: fine adjustment in two axes for parts with several joints or an off-centre gate area.
• Protective light curtains: guard the rotating table so people can work alongside a machine running at full cycle.
• Film rollers and lift-gate acoustic enclosures: film rollers keep a protective layer between horn and part where surfaces mark easily, and a lift-gate enclosure lowers weld noise while leaving stations reachable.
• Specified with the machine: because we build as an ultrasonic plastic welding machine manufacturer, tooling, clamping and guarding are agreed alongside the frequency and power selection rather than retrofitted afterwards.

Technical Support & Model Matching

Unsure which ultrasonic system fits your workpiece or production line? MCSONIC's engineering team helps you select the right machine, horn or blade configuration before you order, backed by over 10 years specializing in ultrasonic welding and systems widely used in factories worldwide. We support customization of key parameters, integration into existing automation lines, and clear guidance on installation, commissioning and daily operation. Our after-sales engineers help troubleshoot issues remotely or on site, and selected systems support remote diagnostics. Send us your drawings, samples or cycle targets and we will recommend a practical configuration.

FAQ